Asphalt Milling & Reclamation in the Milwaukee Area
What Is Asphalt Milling?
Looking for a pavement revamp that won’t break the bank? Asphalt milling is a paving solution that takes significantly less time and money than a full reconstruction. Milling services simply remove the top layer of asphalt to make room for new, smoother concrete, leaving existing structures untouched.
Not only is milling affordable, but it’s also eco-conscious. By reusing the old asphalt, we reduce the need for new materials. Asphalt millings are perfect for repairing potholes and can be used in various projects, from driveways to parking lots.
At PLM Paving and Concrete, we specialize in professional asphalt milling services that enhance the functionality and appearance of your Milwaukee property at a fraction of the cost.
The Asphalt Milling Process
PLM Paving and Concrete follows a precise asphalt milling process, maintaining expert craftsmanship and using industry-grade equipment. Here’s an overview of how we conduct asphalt milling:
Preparing the Site
We begin by removing any existing obstructions from the area you want to pave, such as asphalt, debris, or vegetation. We then clean the area and evaluate the condition of the pavement.
Milling
Special tools and equipment heat the damaged pavement, making it malleable so the top layer can be removed. The asphalt is then ground into “asphalt millings” for later reuse.
Surface Repair
Asphalt millings are then poured into the damaged area and mixed with the existing, soft asphalt. This strengthens the foundation for new asphalt.
Application
We apply the fresh asphalt and spread it evenly to distribute the millings equally across the area. Then, compact to ensure a sturdy surface.
Finishing & Marking
We apply line striping and road markings to the finished pavement to ensure clear traffic flow and enhance safety on paved surfaces.
Issues That Asphalt Milling Can Repair
Surface deterioration in your pavement can be unsightly and unsafe. Many environmental factors, excess high-traffic usage, or contact with harsh chemicals cause imperfections. However, it may not require a full, costly resurfacing project to take care of these issues. Let us fix your paved surfaces and protect you from major restructuring.
PLM Paving and Concrete provides advanced asphalt milling solutions for the following issues you may see in your pavement:
- Cracking: Various types of cracks can form, including alligator, longitudinal, transverse, block, reflection, slippage, and edge cracks, each with different causes.
- Bleeding: This occurs when asphalt binder rises to the surface of the road, creating a shiny, sticky appearance.
- Rutting: Depressions form along the length of the road, typically caused by traffic and weather conditions.
- Shoving: This type of plastic deformation results in a rippled or washboard-like texture on the surface layer.
- Uneven Surface: Irregularities in the road surface can negatively affect driving comfort and lead to increased vehicle wear.
- Damage: This includes deep gouges or burns caused by vehicle accidents.
Benefits of Asphalt Milling
Choosing asphalt milling is a practical, long-term investment that comes with many benefits. This service is a cost-effective, environmentally friendly alternative to traditional paving materials while providing impressive durability.
Here’s an overview of the key types of benefits:
- Cost-effective — Offers a budget-friendly alternative to new asphalt with lower installation and transportation costs.
- Sustainable — Materials used for milling are fully recyclable. This leads to less energy consumption and preserves resources.
- Practical — Asphalt milling improves drainage, creating a safe surface, and enhancing curb appeal and overall property value.
Five Classes of Asphalt Milling
Asphalt milling has become an increasingly popular method for pavement restoration, offering an effective way to recycle existing materials. Due to its increasing popularity, the Federal Highway Administration declares five key classes of asphalt milling that help paving contractors meet different pavement rehabilitation needs effectively.
The five classes of asphalt milling are:
- Class I: Milling the surface to remove irregularities.
- Class II: Milling the surface to a uniform depth as specified in the plans.
- Class III: Milling to a uniform depth and cross slope as shown in the plans.
- Class IV: Milling the entire surface down to the base or subgrade.
- Class V: Milling to a variable depth as specified in the plans.
PLM Paving and Concrete are experts in all classes of asphalt milling, making us fully equipped to tailor our milling and resurfacing solutions to your needs.
Full-Depth Reclamation
Full-Depth Reclamation (FDR) is a method for restoring damaged asphalt by milling the entire surface and mixing it with the underlying layers to create a new base. This process is cost-effective and strengthens the pavement for long-lasting results.
The FDR process includes:
- Mill the entire asphalt surface
- Mix the milled material with the underlying layers
- Add stabilizing agents (like lime or cement) for added strength
- Compact the mixture to form a solid base
- Apply a new, more durable asphalt surface on top
How Are Asphalt Millings Reused?
Asphalt millings, or Recycled Asphalt Pavement (RAP), are created by extracting existing asphalt pavement layers through milling or full-depth removal. The material offers an eco-friendly and cost-effective solution for paving.
In many cases, asphalt millings are reused directly on-site by grinding them up and mixing them with stabilizing agents. This mixture forms a solid base course that supports new asphalt layers, providing a stable foundation for the resurfaced pavement.
Recycling asphalt through milling reduces the need for new raw materials, cuts down on landfill waste, and lowers project costs. Asphalt millings provide a sustainable and economical alternative for paving projects while benefiting both the environment and your budget.
Proper Maintenance to Prolong the Lifespan of Your Milling Surface
With proper and routine maintenance, your freshly milled pavement is built to last. At PLM Paving and Concrete, our expert contractors ensure that your installation meets the highest standards for durability. We will also guide and support you with the necessary maintenance practices to enhance longevity.
Key maintenance tips include:
- Routine Inspections: Regularly check for signs of wear and tear, such as cracks or loose surfaces.
- Proper Drainage: Effective drainage prevents water from pooling and causing damage.
- Limiting Heavy Loads: Avoid excessive weight on the pavement to prevent cracks and other structural damage.
- Applying Sun Protectants: Sun protectants help shield the pavement from UV damage, preserving its appearance and strength.
- Regular Resealing: Resealing periodically creates a protective layer, preventing cracks and maintaining the pavement’s durability.
Learn more about our asphalt milling services or schedule a consultation today.
Our Service Areas
Wisconsin’s Premier Paving & Concrete Provider
Our Office:
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Duplainville Road
Pewaukee, WI 53072
